Product Changeover Optimization

Product Changeover Optimization

Introduction

An exemplary achievement by TEXION We partnered with a client in the manufacturing sector for a product changeover optimization project, aimed at reducing waste, improving operational efficiency, and standardizing processes. Identified Challenge: Operators were faced with frequent flavor changeovers without clear guidelines, resulting in significant variations in changeover times and inefficiencies in the production sequence.

Introduction

An exemplary achievement by TEXION We partnered with a client in the manufacturing sector for a product changeover optimization project, aimed at reducing waste, improving operational efficiency, and standardizing processes. Identified Challenge: Operators were faced with frequent flavor changeovers without clear guidelines, resulting in significant variations in changeover times and inefficiencies in the production sequence.

Our unique approach

Our unique approach

TEXION has adopted a methodology focused on analysis, optimization, and the human element: In-depth analysis of tasks to be performed during changeovers to identify inefficiencies. Creation and optimization of a task sequence to minimize unnecessary movement. Standardization of durations for different types of changeovers. Design of training materials to raise awareness and train operators. Implementation of a performance dashboard to visualize the positive impacts of the improvements.

Results achieved: Through our intervention: Significant reduction in changeover losses, generating annual savings of $170,000. Decrease in the number of weekly changeovers, optimizing the production sequence. Harmonization of practices, strengthening productivity and collaboration between teams.

Why choose TEXION?

Why choose TEXION?

This project demonstrates our ability to deliver concrete, innovative solutions by putting employees at the center of the process. With TEXION, every challenge becomes an opportunity for manufacturing excellence through a human, technical, and collaborative approach.

Looking to optimize your processes? Contact us to transform your challenges into measurable success.

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Tell us about your project

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If you are ready to build and collaborate, we would love to hear from you.

The next steps are clear.

Following the consultation, we will provide you with a detailed plan and timeline.

Have a project in mind?

By submitting your request, you agree to our terms of use and our privacy policy.

Contact Us

Tell us about your project

A quick response.

If you are ready to build and collaborate, we would love to hear from you.

The next steps are clear.

Following the consultation, we will provide you with a detailed plan and timeline.